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Failure of Wire Rope



Specimen: 9/16-inch diameter; 8 x 26 Cushion Pac 8 High Performance Wire Rope

Material: Improved Plowed Steel

Background: The wire rope was used on a hoist cable from a 110-foot crane in the shipping area of a manufacturing plant. The wire rope fractured while lifting bundles which weighed only approx. 28% of the maximum recommended load capacity of the crane.

Service Life: 6 Months

Findings: The majority of the breaks in the wire rope occurred in a similar region of the strand’s helix. This would indicate that the fracture had initiated by bending fatigue which would load the wires repeatedly in one plane. Multiple fatigue breaks eventually lead to the ultimate catastrophic failure of the wire rope.